When to use a notched squeegee vs. roller for epoxy applications

Notched Squeegee vs. Roller: When to Use Each for Epoxy Applications

At Chromology Florida East Inc., located at 10408 W State Rd 84, Davie, FL 33324, we help professional installers across South Florida make smart tool choices that lead to flawless epoxy floor installations. One of the most common questions we hear – from first-time contractors to seasoned crews – is simple but critical:

“Should I use a notched squeegee or a roller to apply epoxy?”

The correct answer depends on your system type, square footage, viscosity, and the finish you’re targeting. Using the right tool at the right stage ensures consistent millage, proper leveling, and long-term durability. Using the wrong one can undo an otherwise perfect prep. Let’s break it down.

When to Use a Notched Squeegee

Best for:

  • Metallic epoxy systems
  • Solid-color epoxy basecoats
  • Self-leveling epoxy systems
  • Large open areas (warehouses, showrooms, garages)
  • High-build applications (10+ mils)

Why it works:
A notched squeegee is designed to deliver material evenly and precisely, controlling film thickness across the entire surface. This makes it the go-to tool when pouring thicker, self-leveling coatings where uniformity matters. It’s especially effective on flat slabs and decorative systems where flow, movement, and leveling are part of the final look.

Use a notched squeegee when you’re:

  • Pouring high-build or 100% solids epoxy
  • Working across wide, unobstructed floor areas
  • Installing metallic or decorative finishes that rely on proper flow

Pro Tip:
Choose your notch size based on the manufacturer’s specs – typically 1/8", 3/16", or 1/4". Always follow with a spiked roller to release trapped air, help the epoxy self-level, and eliminate bubbles before cure.

Table of context

When to Use a Roller

Best for:

  • Thin-film applications (primers, sealers, topcoats)
  • Small or confined areas
  • Vertical surfaces, curbs, and stem walls
  • Touch-ups, cut-ins, and detail work

Why it works:
Rollers provide greater control and maneuverability, making them ideal for lighter-viscosity materials such as polyaspartic topcoats or water-based epoxies. They help feather edges, blend sections, and achieve consistent coverage where precision matters more than build.

Choose the right nap:

  • 3/8"–1/2" nap for epoxy base coats
  • 1/4" nap or foam for smooth polyaspartic topcoats
  • Always use solvent-resistant roller covers to prevent shedding or chemical breakdown

What Happens If You Use the Wrong Tool?

Tool misuse is one of the fastest ways to compromise an install.

  • Using a roller for a high-build system can lead to thin spots, roller lines, uneven gloss, premature wear, and potential bond failure.
  • Using a notched squeegee for a thin polyaspartic topcoat often causes puddling, streaks, and poor leveling.

Matching the tool to the system isn’t optional – it’s fundamental.

Need the Right Tools for the Job?

At Chromology Florida East Inc., we stock a complete lineup of professional-grade epoxy application tools, including:

  • Notched squeegees (U-notch, V-notch, 1/8"–1/4")
  • Rollers engineered for epoxy and polyaspartic systems
  • Spiked rollers for de-gassing and smoothing
  • Contractor packs with everything needed to prep, pour, and finish

We proudly support contractors across Davie, Fort Lauderdale, Miami, and beyond. Whether you’re searching for epoxy tools near me in Davie or need guidance on your next large-scale install, our team is ready to help.

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Chromology Florida East Inc.

📍 10408 W State Rd 84, Davie, FL 33324

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The right tool makes the difference. Apply smarter. Chromology delivers.

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